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INCOFLUXR NT110 埋弧焊剂
INCOFLUX NT110 埋弧焊剂设计与MONEL 60／67焊丝匹配使用，MONEL 60焊丝是一种含铜30％含镍70％的合金，而MONEL 67焊丝含铜70％含镍30％。这种焊剂的典型应用是与MONEL 60匹配，用于MONEL 400合金自身之间及其与铁素体金属材料之间的开坡口焊接。这种焊剂的一个主要应用是与MONEL 60填充金属相匹配，在碳钢表面堆焊形成耐蚀保护层。这种焊剂还可以与MONEL 67填充金属匹配应用于MONEL 450或其它铜-镍合金（铜镍比例为：90／10、80／20及70／30）的焊接。如果在钢的表面进行堆焊，需要用INCONEL 61或MONEL 60填充金属打底作过渡层。
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焊接参数：开坡口焊或堆焊：应用DCEP电流方式和窄焊道 |
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焊丝直径 |
电流／安培 |
电压／伏特 |
焊接速度 |
电极干伸长 |
焊剂层厚度 |
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0.062 in 1.6 mm |
260-280 |
30-33 |
8-11 in/min 200-280mm/min |
7/8-1 in 22-25 mm |
1/2-1 in 13-25 mm |
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0.093 in 2.4mm |
300-350 |
32-35 |
8-11 in/min 200-280mm/min |
7/8-1 in 22-25 mm |
3/4-5/4 in 19-32 mm |
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电极摆动堆焊：应用DCEN电流方式，当焊丝直径为0.062 in时，摆动频率为50-70周／分；当焊丝直径为0.093 in时，摆动频率为35-50周／分 |
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0.062 in 1.6 mm |
260-280 |
32-35 |
4 in/min 100mm/min |
7/8-1 in 22-25 mm |
1/2-1 in 13-25 mm |
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0.093 in 2.4mm |
300-400 |
34-37 |
4 in/min 100mm/min |
7/8-1 in 22-25 mm |
3/4-5/4 in 19-32 mm |
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储藏和干燥条件
焊剂密封在未开启的容器中可以无限期保存。如果焊剂暴露于潮湿环境中，可以在500oF保温烘干2小时或600oF保温烘干1小时后使用。
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焊剂颗粒尺寸 泰勒制网目：10×100目
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包装
桶盖上带有橡胶密封垫圈的60磅聚乙烯桶密封包装
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The INCOFLUX NT110 submerged arc welding is designed to match the MONEL 60/67 welding wire, and the MONEL 60 welding wire is an alloy with 30 % copper and 70 % of copper content, while MONEL 67 electrode contains 70 % nickel and 30 %. The typical application of this flux is to match the MONEL 60 for the MONEL 400 alloy itself and its weld with the open groove between the ferrite metal materials. One of the main applications of this flux is to match with the MONEL 60 filler metal, which is surfacing on the surface of carbon steel to form an anticorrosive coating. This flux can also be used to weld MONEL 67 with metal matching for MONEL 450 or other copper-nickel alloys (90/10, 80/20 and 70/30 for copper and nickel). If the surface of the steel is surfacing, the metal bottom will need to be filled with INCONEL 61 or MONEL 60.
Welding parameters: open groove welding or surfacing: apply DCEP current and narrow weld path
Electrode dry extension flux layer thickness of wire diameter current/ampere voltage/v welding speed electrode
0.062 in
1.6 mm 260-280 30-33 8-11 in/min
In 200-280 - mm/min 7/8-1
1/2-1 in 22 to 25 mm
13 to 25 mm
0.093 in
2.4mm 300-350 32-35 8-11 in/min
In 200-280 - mm/min 7/8-1
22-25 mm 3/4-5/4 in
19 to 32 mm
Electrode swing surfacing welding: the use of DCEN current mode, when the wire diameter is 0.062 in, the oscillation frequency is 50-70 weeks/min; When the wire diameter is 0.093 in, the oscillation frequency is 35-50 weeks/min
0.062 in
1.6 mm 260-280 32-35 4 in/min
100 mm/min in 7/8-1
1/2-1 in 22 to 25 mm
13 to 25 mm
0.093 in
2.4mm 300-400 34-37 4 in/min
100 mm/min in 7/8-1
22-25 mm 3/4-5/4 in
19 to 32 mm
Storage and drying conditions
The flux seals can be kept indefinitely in unopened containers. If the solder is exposed to wet conditions, it can be used after an hour of thermal insulation drying for 2 hours or 600oF.
Flux particle size
Taylor's mesh: 10 times 100
packaging
The barrel cover is covered with a 60 - pound polyethylene barrel sealed with rubber gasket
