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INCOFLUXR 5 埋弧焊剂
INCOFLUX 5 埋弧焊剂设计与MONEL 60焊丝匹配使用，MONEL 60焊丝是一种含铜30％的高镍合金。这种焊剂的典型应用是MONEL 400合金自身之间及其与铁素体金属材料之间的开坡口焊接。这种焊剂的一个主要应用是与MONEL 60填充金属相匹配，在碳钢表面堆焊形成耐蚀保护层。这种焊剂还可以与Ni-Rod FC 55药芯焊丝匹配应用于铸铁之间或铸铁与碳钢之间的焊接，或者是铸铁的堆焊。
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焊接参数：开坡口焊或堆焊：应用DCEP电流方式和窄焊道 |
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焊丝直径 |
电流／安培 |
电压／伏特 |
焊接速度 |
电极干伸长 |
焊剂层厚度 |
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0.062 in 1.6 mm |
260-280 |
30-33 |
8-11 in/min 200-280mm/min |
7/8-1 in 22-25 mm |
1/2-1 in 13-25 mm |
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0.093 in 2.4mm |
250-300 |
32-35 |
8-11 in/min 200-280mm/min |
7/8-1 in 22-25 mm |
3/4-5/4 in 19-32 mm |
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电极摆动堆焊：应用DCEN电流方式，当焊丝直径为0.062 in时，摆动频率为50-70周／分；当焊丝直径为0.093 in时，摆动频率为35-60周／分 |
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0.062 in 1.6 mm |
260-280 |
32-35 |
4 in/min 100mm/min |
7/8-1 in 22-25 mm |
1/2-1 in 13-25 mm |
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0.093 in 2.4mm |
300-400 |
34-37 |
4 in/min 100mm/min |
7/8-1 in 22-25 mm |
3/4-5/4 in 19-32 mm |
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储藏和干燥条件
焊剂密封在未开启的容器中可以无限期保存。如果焊剂暴露于潮湿环境中，可以在500oF保温烘干2小时或600oF保温烘干1小时后使用。
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焊剂颗粒尺寸
泰勒制网目：10×100目
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包装 桶盖上带有橡胶密封垫圈的60磅聚乙烯桶密封包装
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The INCOFLUX 5 submerged arc welding agent is designed to match the MONEL 60 welding wire, which is a high nickel alloy with 30 % copper. The typical application of this kind of flux is MONEL 400 alloy itself and its weld with the open groove of ferritic metal materials. One of the main applications of this flux is to match with the MONEL 60 filler metal, which is surfacing on the surface of carbon steel to form an anticorrosive coating. The flux can also be applied to welding between cast iron or cast iron and carbon steel, or cast iron surfacing, with Ni-Rod FC 55.
Welding parameters: open groove welding or surfacing: apply DCEP current and narrow weld path
Electrode dry extension flux layer thickness of wire diameter current/ampere voltage/v welding speed electrode
0.062 in
1.6 mm 260-280 30-33 8-11 in/min
In 200-280 - mm/min 7/8-1
1/2-1 in 22 to 25 mm
13 to 25 mm
0.093 in
2.4mm 250-300 32-35 8-11 in/min
In 200-280 - mm/min 7/8-1
22-25 mm 3/4-5/4 in
19 to 32 mm
Electrode swing surfacing welding: the use of DCEN current mode, when the wire diameter is 0.062 in, the oscillation frequency is 50-70 weeks/min; When the wire diameter is 0.093 in, the oscillation frequency is 35-60 weeks/min
0.062 in
1.6 mm 260-280 32-35 4 in/min
100 mm/min in 7/8-1
1/2-1 in 22 to 25 mm
13 to 25 mm
0.093 in
2.4mm 300-400 34-37 4 in/min
100 mm/min in 7/8-1
22-25 mm 3/4-5/4 in
19 to 32 mm
Storage and drying conditions
The flux seals can be kept indefinitely in unopened containers. If the solder is exposed to wet conditions, it can be used after an hour of thermal insulation drying for 2 hours or 600oF.
Flux particle size
Taylor's mesh: 10 times 100
packaging
The barrel cover is covered with a 60 - pound polyethylene barrel sealed with rubber gasket
