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INCOFLUXR 9 埋弧焊剂
INCOFLUX 9 埋弧焊剂设计与INCONEL 625（AWS ERNiCrMo-3）和INCO-WELD C-276（ERNiCrMo-4）焊丝匹配使用，这些焊丝是镍-铬-钼耐蚀合金。这种焊剂的典型应用是INCONEL 625／C-276合金自身之间或与其它铁素体金属材料之间（需要相应的填充金属材料）的开坡口焊接。INCOFLUX 9 埋弧焊剂也可以与INCONEL 625焊丝匹配用于INCOLOY 825合金自身或与其它铁素体金属材料之间的焊接，同时还可以用于多种含钼耐蚀合金例如904L、316、317及双相不锈钢的焊接。另外一种主要应用是在碳钢表面堆焊一层耐蚀耐氧化的防护层，及碳钢的开坡口焊接。
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焊接参数：开坡口焊或堆焊：应用DCEP电流方式和窄焊道 |
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焊丝直径 |
电流／安培 |
电压／伏特 |
焊接速度 |
电极干伸长 |
焊剂层厚度 |
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0.062 in 1.6 mm |
240-290 |
30-33 |
8-11 in/min 200-280mm/min |
7/8-1 in 22-25 mm |
1/2-1 in 13-25 mm |
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0.093 in 2.4mm |
250-300 |
32-35 |
8-11 in/min 200-280mm/min |
7/8-1 in 22-25 mm |
3/4-5/4 in 19-32 mm |
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电极摆动堆焊：应用DCEN电流方式，当焊丝直径为0.062 in时，摆动频率为50-70周／分；当焊丝直径为0.093 in时，摆动频率为35-60周／分 |
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0.062 in 1.6 mm |
240-260 |
32-35 |
4 in/min 100mm/min |
7/8-1 in 22-25 mm |
1/2-1 in 13-25 mm |
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0.093 in 2.4mm |
300-400 |
34-37 |
4 in/min 100mm/min |
7/8-1 in 22-25 mm |
3/4-5/4 in 19-32 mm |
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储藏和干燥条件
交付后，在干燥的储藏环境中，焊剂密封在未开启的容器中可以保存5年。如果焊剂暴露于潮湿环境中，可以在300oF保温烘干2小时或500oF保温烘干1小时后使用。
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焊剂颗粒尺寸 泰勒制网目：10×150目
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包装 44磅（20Kg）聚乙烯袋包装
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The INCOFLUX 9 submerged arc welding agent was designed with the use of INCONEL 625 (AWS ernicrmo-3) and inc-weld c-276 (ernicrmo-4) welding wire, which is a nickel-chrome-molybdenum corrosion-resistant alloy. The typical application of this flux is the weld of an open groove between INCONEL 625 / c-276 alloy itself or with other ferrite metal materials (which need corresponding filler metal materials). INCOFLUX 9 can also be matching with INCONEL 625 wire submerged arc welding agent used for INCOLOY 825 alloy itself or welding between metal materials and other ferrite, at the same time can also be used for a variety of molybdenum corrosion resistant alloy such as 904 l, 316, 317 and duplex stainless steel welding. The other main application is to surfacing a layer of corrosion resistant and oxidation resistant layer on carbon steel surface, and weld the open groove of carbon steel.
Welding parameters: open groove welding or surfacing: apply DCEP current and narrow weld path
Electrode dry extension flux layer thickness of wire diameter current/ampere voltage/v welding speed electrode
0.062 in
1.6 mm 240-290 30-33 8-11 in/min
In 200-280 - mm/min 7/8-1
1/2-1 in 22 to 25 mm
13 to 25 mm
0.093 in
2.4mm 250-300 32-35 8-11 in/min
In 200-280 - mm/min 7/8-1
22-25 mm 3/4-5/4 in
19 to 32 mm
Electrode swing surfacing welding: the use of DCEN current mode, when the wire diameter is 0.062 in, the oscillation frequency is 50-70 weeks/min; When the wire diameter is 0.093 in, the oscillation frequency is 35-60 weeks/min
0.062 in
1.6mm 240-2634-35 4in/min
100 mm/min in 7/8-1
1/2-1 in 22 to 25 mm
13 to 25 mm
0.093 in
2.4mm 300-400 34-37 4 in/min
100 mm/min in 7/8-1
22-25 mm 3/4-5/4 in
19 to 32 mm
Storage and drying conditions
After delivery, in a dry storage environment, the flux is sealed in unopened containers for five years. If the flux is exposed to humid environment, it can be used after an hour of thermal insulation drying for 2 hours or 500oF.
Flux particle size
Taylor net: 10 by 150
packaging
44-pound (20Kg) polyethylene bag packaging
